A team of scientists at University of Bristol led by Dr Christopher Semprimoschnig and for ESA developped a new material that allows self healing when broken. Inspired by human tissues, the material is made of microfibers containing a resin. If the fibers break under the impact of a micrometeorite (a dust particle travelling at several kilometers per second), it releases the resin which hardens and keeps the material together. From the press release:

The challenge for Semprimoschnig was to replicate the human process of healing small cracks before they can open up into anything more serious. He and the team at Bristol did it by replacing a few percent of the fibres running through a resinous composite material, similar to that used to make spacecraft components, with hollow fibres containing adhesive materials. Ironically, to make the material self-repairable, the hollow fibres had to be made of an easily breakable substance: glass. “When damage occurs, the fibres must break easily otherwise they cannot release the liquids to fill the cracks and perform the repair,” says Semprimoschnig.

In humans, the air chemically reacts with the blood, hardening it. In the airless environment of space, alternate mechanical veins have to be filled with liquid resin and a special hardener that leak out and mix when the fibres are broken. Both must be runny enough to fill the cracks quickly and harden before it evaporates.

“We have taken the first step but there is at least a decade to go before this technology finds its way onto a spacecraft,” says Semprimoschnig, who believes that larger scale tests are now needed. The promise of self-healing spacecraft opens up the possibility of longer duration missions. The benefits are two-fold. Firstly, doubling the lifetime of a spacecraft in orbit around Earth would roughly halve the cost of the mission. Secondly, doubling spacecraft lifetimes means that mission planners could contemplate missions to far-away destinations in the Solar System that are currently too risky.

However, this is just the beginning as more tests will be needed to take this material into the spaceships themselves.

January 20th, 2006 | General Science